HOW TO FIX BROKEN
PINBALL KNOBS
OR IN THIS CASE HOW TO
MAKE A ALMOST COMPLETELY NEW KNOB
By Alan Lewis
Most woodrail pinball collectors will
run into the broken shooter or ball lifter knob. You can buy new knobs for some games but not
all, and besides what fun is that?
This project stretches the definition
of repair, almost crossing over into the realm of making a new knob. Just how much of a knob can be missing before
you decide to just search for a new or used knob?

HERE IS THE BROKEN BALL
LIFTER KNOB. WELL, SOME OF IT ANYWAY.
25% TO BE EXACT.

ROUGHEN UP BONDING
SURFACES WITH SANDPAPER AND CLEAN WITH ALCOHOL.
Cut slots in the
plastic to act as anchors for the epoxy adhesive. Pinball knobs get hard use and the slots will
be anchoring teeth for the adhesive.

USE STICK EPOXY PUTTY
AND APPLY, WORKING INTO THE SLOTS.
Try to shape the epoxy
like the knob but bigger. Wet your
fingers when kneading and shaping the epoxy so it doesn’t stick to your
skin. You also get a smoother surface if
you wet your fingers.

MOUNT THE KNOB ASSEMBLY
INTO A DRILL PRESS OR LATHE.
Slowly and carefully
shape the epoxy repair. Do not use hard
pressure when shaping because you will start to cut into the original plastic. Use light pressure and allow the abrasive to
dance off of the epoxy until you get it to size.

SHAPE BOTH SIDES AND
INSIDE CORNER.

HERE IS THE FINAL
SHAPE. USE SPOT PUTTY TO FILL
IMPERFECTIONS, FINISH SAND AND THEN PAINT.

AND AS USUAL; BOB’S YOUR
UNCLE!
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COPYRIGHT 2009 BY ALAN
LEWIS